Monday, March 23, 2009

Vulcan, God of Fire & Metal

First off:

That---> just happened.
It's a Baretta trike, and it will rule someday.

A lot of stuff has been happening recently. Notably, Dean has let me borrow his 16mm PHBG to replace the 21mm overkill I've been running. -And the Puch is running, indeed. I swapped out the stator for another one, between that and the new harness, the bike seems to be a lot stronger. and with a 16mm carb hooked up, it should be easier to manage the jetting issues. My thanks to Naz, who chopped up a helpless biturbo to make that happen. Finally I'm able to get my machine roadworthy for more than fifty feet at a time.

My folks came out here to visit, and we got to do some touristy stuff, like check out the Museum of Flight down at Boeing Field. Liz briefly trades her Vespa P200 for a SR-71. Mach 3+...not too shabby.

I've also been working on the furnace to make my custom-cast cylinder efforts actually happen.

After a few simple measurements, I modeled a piece of styrofoam to represent the hollow shape in the furnace.















After some shaping of the form, I lay out all the essential parts involved: Crucible, Torch, Bucket, and negative.















From that, I'm able to measure the location of the torch aperature















With that reference I use a hole-saw to cut out the insert for the torch















I then check the hole with the torch head. It's a snug fit.















After popping out the hole for the torch, I fit the styrofoam negative into its position.



















I then anchor the negative in place with several large screws. This is necessary to support the refractory mix later and to keep the negative in position, as styrofoam is really really buoyant and will float through the soft refractory mix. I also added 'ears' to the negative; these will be cut-outs for the crucible stays to drop into.















I also add a few footers to raise the furnace off the ground. These are simple hardware store brackets.















With everything in place, I set up out in the garage and mix the mizzou refractory. It has to be mixed up by itself to ensure proper homogenity of elements, then it must be mixed precisely with water by weight, not volume. Because it's somewhat expensive, I use a cheap home-brew refractory in 'filler' areas and only use the mizzou around the critical areas. (the homemade filler refractory is 2 parts portland cement, 1 part perlite, 1 part water, btw)






























I've been at this a few days, using different refractory types requires that I wait for them to dry up enough to be firm enough to hold their shape, before pouring in the next layer. It's all poured now, but will be a few days before the refractory will be cured enough to chase out the styrofoam. And then I'll make the lid and brackets for the torch. and then I'll cast some aluminum just in time for my 50th birthday ...weeee!
Puch Gilardoni 75cc

Friday, March 20, 2009

The most important video you may ever watch, really

Sorry for two non-posts in a row, but my consciousness is utterly leveled by the power and majesty wrought by this Master-Opus. Thanks for passing it along, Matthew... also, work continues on the furnace, I'll have a for real post when its done. But for now, I beseech thee, watch!


themostimportantvideoyoumayeverwatchreally from prettydamnnotbad on Vimeo.

Thursday, March 12, 2009

On like Chakka Khan

Ah! Thank you sweet money bags Uncle Sam. I got my tax return and decided to invest in awesomeness. At long, LONG last I am moving forward with the rebuilding of my furnace and will hopefully get to do some aluminum casting in the near future. The last time I cast anything was last summer. I built my custom cylinder mold back in August, and it's been waiting since then. My old set-up was fueled by charcoal, powered by a shop-vac, and housed in a pair of christmas cookie tins. But whatevs, it totally worked. With my extra nickel I've now got mizzou 3,000 degree castable refractory, a 1,610 degree infrared thermometer, and today a propane torch. I'm so stoked. giggity!

Also, last weekend, I decided to rebuild the wiring harness in my Puch. I bought it off of an old race announcer, it had seen plenty of track days and his kid beat it up pretty good. The loom next to the triple tree was wrapped up in duct tape, but the lighting was usually very reliable. But that was the past. Taking the duct tape off, the harness was pretty chewed. Looking at the Stock layout, I knew I could simplify a few things, so i rebuilt the harness for a aftermarket three-button switch. The harness is in the bike and I should have everything buttoned up soon.

Thursday, March 5, 2009

Let's make a poster! (for reelz.)


Smokin' hot off the presses, I've got the first tiny batch of Moped Racing Posters! I think they came out pretty good. As you may or may not know, the whole idea is to sell these guys to:

A. Hype our shit, as nobody is going to do it for us.
B. Raise some dollars, to fuel my HRY team racer.

All proceeds will go directly into getting fast bikes on the track, and making moped racing awesome. -And that is a guarantee, friends. The posters are currently 11x17 (13x19 happening maybe someday) high-quality digital print on ivory medium cardstock for extra vintage flavors. Each one is numbered and initialed by "the artist". Things might be glitchy at first, as I'm still working the bugs out of Etsy / auto-shipping and I don't know how many to order(?)...so yeah, Want Some?

Get Some!

Friday, February 27, 2009

Smoke & Mirrors

So pretty much the accepted truth is that scooters and mopeds are cool, great on gas, but terrible for the environment.

'yeah, but your moped pollutes as much as like 40 SUV's'

If you own a moped or scooter, you've heard that one before. And, quite frankly, it always annoyed the shit out of me. It felt wrong to me but I couldn't say why. -Also because (car) people would rationalize their own pollution by believing that nowhere could there be a vehicle qualitatively better for the planet than any other. Sort of a 'we're all screwed', "pretty girls can't be smart" horsetrading ideology. Having said that, my digging around was motivated by spite for these people and also by the frustration of not being able to outfox those people with numbers. Awhile back, I got into a debate with my old roommate Dave Force who maintained this "40 SUV's" belief. It turns out he was right ...and wrong too. The truth is that environmental considerations get pretty murky when you examine classifications of vehicles, testing methods and ideologies.

Basically, there's 4 things coming out of the tailpipe of any internal combustion motor:
-Carbon Dioxide
-Hydrocarbons
-Water Vapor
-Unaltered Atmospheric Air

Obviously we don't care about Water Vapor and Unaltered Atmospheric Air, as they aren't bad for people or the planet in any appreciable way. Hydrocarbons and Carbon Dioxide are pollution, bad for the planet and people. Any emissions test will show you that 2-strokes are much 'dirtier' than 4-strokes, and with good reason. A 4-stroke engine (as the name indicates) divides the internal combustion process into four discreet phases, inside a closed cylinder wall with valves carefully metering incoming fuel and outgoing exhaust. Its easy to see how well contained the process is with a 4-stroke. 2-strokes however use ports (holes) in the cylinder wall for intake and exhaust, and the intake port is open at the same time as the exhaust, invariably allowing some unburnt fuel to escape. 2-strokes also burn a oil lubricant in the fuel mix, unlike 4-strokes which have closed oil channels and burn straight gas alone. So 2-strokes are dirtier:

-Because of the escaping unburnt fuel mixture
-Because of the oil in the fuel mix

It's useful now to point out that a well designed, well-maintained engine (2-stroke or 4-stroke) will approach the stoichiometric ratio (14.65 parts air per 1 part fuel) at which all fuel and all air are perfectly mixed and combusted together. The closeness to this figure indicates an engine's TRUE emissions quality, fuel efficiency, etc.. more than any other. In other words, gas combusts in a 2-stroke approximately the same as it does in a 4-stroke. If this were the only factor, emissions would closely mirror engine size on a pretty flat curve.

It's fair then to point out that by measuring the rate, and not the total amount of emissions gives larger vehicles a huge handicap. Measuring the amount of emissions a vehicle produces is probably the most common sense method. But creates problems because it announces the obvious: a bigger engine burns more fuel, and creates more emissions. This is a problem because many large polluters are popular vehicles and other vehicles that are necessary. To make things "fair" for these vehicles, emissions are measured by the rate, not the total amount.

So what happens when we measure emissions based on amounts and not rate?

First, my numbers are based on this article: Polluter Scooters, by Willamette Week in Portland, Orgeon.

The Vehicles:

2006 Subaru Tribeca 3.0L (3,000cc) 6-cylinder DOHC w' catalytic converter
1968 Vespa GTR 150cc (0.15L) single cylinder rotary valve 2% mix
2004 Genuine Stella 150cc (0.15L) single cylinder reed valve 2% mix w' catalytic converter

Polluter Scooters Test results:

Tribeca: 1% CO2, 10 particles per million (ppm) of hydrocarbons
Vespa: 8.6% CO2, 4,900 ppm of hydrocarbons
Stella: 7.1% CO2, 1,100 ppm of hydrocarbons

3.0L = 3,000cc's
150cc = 0.15L
1 Subaru Tribeca engine = 20 Vespa / Stella engines (3,000/150 = 20)
[1 Subaru engine = 60 moped engines]

So, if an 3,000cc engine runs for a minute at 1,000 rpm's and we capture all the exhaust out of the tail pipe, we should have 3,000, 000 cc's of exhaust total to measure from:























So where does that leave us? Using pretty remedial math, we can show that by measuring the amount and not the rate of emissions inverts the accepted idea that scooters produce more green house gas than cars, when by these numbers a '68 Vespa makes only 43% of what a modern car does, and the Stella does even better at around 35%. I'd be very interested to see the emissions figures on cars from 1968. -Even accounting for the multi-cylinder effect of the Tribeca creates a dead-heat, barely edging the Stella. So depending on how you slice it, these scooters are as good as, or significantly better than the Subaru on CO2/ Greenhouse gas.

As for the hydrocarbons, for every one particle the Subaru emitted, the '68 Vespa emitted 24.5 and the Stella emitted 5.5 (catalytic converters do make a big difference). The scooters' poor performance is due to the nature of 2-strokes:

-Because of the escaping unburnt fuel mixture
-Because of the oil in the fuel mix
(as mentioned above)

So, scooters are pretty good on CO2, and pretty bad on hydrocarbons. Whats the difference between hydrocarbons and CO2? Hydrocarbons mix with nitrogen at low atmosphere in sunlight to form the pollution that you can see and smell, and that will kill you if you’re in a closed garage with a motor running (smog). They are a urban health problem in dense asian cities, where mopeds and scooters fill the narrow streets. Hydrocarbons don't impact much more than their immediate local environment though, and thanks to advances in engine design, oil composition and ignition systems, continue to be reduced in 2-strokes. In the United States, 2-stroke motorbikes represent a tiny, almost negligible percentage of the total vehicles on the road. (within a rounding error) I personally have a hard time believing that mopeds & scooters are making a measurable impact on the air quality in our cities (outside of standing on the sidewalk at the start of a big rally ride!).

Let's review:
-Current Testing methodology gives large engines a significant handicap.
-Scooters (and mopeds, presumably) are actually significantly better than cars in CO2 emissions. or at worst, as good as modern cars.
-Scooters produce significantly more hydrocarbons than cars; but exist in vastly fewer numbers.

When you combine this knowledge with the known reduced fuel consumption of mopeds and scooters, the reduced carbon footprint in using a vintage machine vs. purchasing a brand new manufactured good, and the low impact on roadways and accident/safety concerns, I hope you’ll agree that while breathing Moped pollution isn’t good for people, owning a vintage scooter or moped is definitely better for the earth than many other machines.

Tuesday, February 24, 2009

WOOT! Yeeeeayah!

Team HRY has picked up its first big-timey pseudo-Sponsor!! It's not official yet, so I can't specify who it is exactly... but, gosh, that reminds me of a trip I'll be taking soon.. to a town in ole Mexico....
Theres a few other developments abrewin', but this is completely, totally rad.